Task Force E-Motor | Johnson Electric EN

Dipl.-Ing. Michael Herrmann
February 14, 2023
Task Force
2021+

Taskforce Management - E-Motor Electric Power Steering Bosch for VW Group /JLR

OEE / Process & Supplier Management / SCM & TPM

Project description:

OEE increase in semi-finished products and electric motor production assembly from 50% to 75 - 85%

Supply chain scrap reduction, SQIP programmes (housing, front cap...)

Increased output in final assembly of good parts - Engine

Maintenance activities TPM from reactive to preventive

Project tasks:

a. reduction of reject rates for E-motors (supply chain + JE)

b. increase of efficiency/OEE from approx. 50% to 75-85%

c. required output of good parts in 21 shifts

d. Support in the complaints process as interface JE & Bosch

Task and Tasks:

1.) Project structure, operational plan, reporting to Bosch

2.) Traceability E-motors in the process chain supplier - JE - Bosch

3.) TPM / maintenance => rotor & starter line, final assembly E-motor

4.) Fault pattern catalogue (for the semi-finished products housing and front caps)

5.) Supply chain - supplier management

6.) Complaint management JE - Bosch - VW/JLR

7.) Production trials, laboratory investigations

8.) Packaging cycle (housing and front caps)

9.) OEE improvement program

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